Precast Wall

The increasing popularity of prefabricated concrete walls in Australia is testimony to its superior and cost effective properties. In spite of its cost effectiveness, concrete wall construction in Australia has been traditionally regarded as an inconvenient option for dwellings. Concrete walls are highly susceptible to external stresses due to their heavy mass and the time taken for them to set and dry. In addition, the high cost of constructing concrete walls in Australia from traditional masonry techniques has made them unattractive for domestic applications. The increasing popularity of prefabricated concrete walls based on advanced design and material technologies, therefore, provides an opportunity to increase the attractiveness of such walls while simultaneously, minimizing their negative environmental impacts.

Precast Wall

Precast Concrete Walls

 

The examination of the environmental benefits of using prefabricated concrete walls in Australia, however, extends beyond the environmental impacts that result from the use of these external structures. The cost savings realized through prefabricated concrete walls also contribute to the environmental advantage. The increased efficiency of manufacturing of these wall panels makes them inherently energy efficient. Concrete wall panels fabricated using high-quality steel reinforcement, high tensile strength and excellent detailing provide an unparalleled level of energy efficiency when compared to traditional masonry framing systems. Through a webinar produced by Steel Regaining, you will be introduced to some of the cutting-edge technologies that are available to improve the efficiency of prefabricated concrete walls.

Precast Concrete Walls

Precast Concrete Panels for Retaining Walls

The cost effectiveness of prefabricated concrete walls is not the only benefit they provide. Prefabricated wall panels constructed to standard A framed construction yield high levels of productivity. In a production setting where each wall panel can be individually measured and fabricated, up to half a million pounds of material can be saved during the construction process. The increased speed of the fabrication process translates directly into significant cost reductions and production times that are more conducive to meeting customer deadlines. This is a direct result of the exacting specifications that are required in order to produce the quality of materials that will last for years to come. Another advantage is that precast concrete panels are manufactured in accordance with the specific building codes of the various municipalities in which they will be used, eliminating the potential for legal issues that could stall or impede the project.

precast concrete panels for retaining walls

Precast Wall in Burleigh Heads

One of the most common features of prefabricated concrete walls is the use of multi-stepped beam technology. Multi-stepped beams allow for the placement of beams in multiple ways along the perimeter of the wall. Often used to support the heavier wall sections, these beams can also be positioned on the inside corners of walls as well as extended outward towards a room that contains sliding doors or skylights. Additional features of prefabricated concrete walls include the use of cold rolled edge beams as well as hot rolled edge beams, both of which provide an additional level of support for the heavier door sections. These heavy doors will often encounter considerable movement as they are pulled open and closed, a circumstance in which a solid, properly braced beam becomes an essential component of the system.

Precast Wall in Burleigh Heads

Precast Wall in Southport

The fact that prefabricated concrete walls require little to no labor to erect makes them ideal for quick construction projects and quick installation. Because the walls can be fabricated on site, the length of construction time is drastically reduced, from days to weeks. By allowing construction teams to get started quickly, and then finishing in a matter of days, the amount of arduous work involved in construction is greatly reduced. In many cases, the amount of hard, arduous work associated with many building construction projects is less than one hundredth of one percent of what is typically involved on a routine basis.

Perhaps the single most attractive feature of prefabricated concrete walls is their ability to be customized to any exact design and specification. In a matter of hours, a team of construction professionals can create a completely unique, one-of-a-kind wall panel design that fits perfectly into the surrounding area. Whether a home is being built on a septic system or is a completely new home being built, homeowners are presented with the opportunity to choose an entirely unique design. Not only can custom designs be made to fit the design of the home itself, but also the location, slope, direction of sun exposure and other factors.

Precast Wall in Southport

 

Precast Wall in Hope Island

The concrete manufacturing process itself is very simple. There is no need for large machines or other forms of heavy machinery during the construction process. The wall panels are simply placed over the existing foundation. Then, when all necessary utilities are connected and the walls are leveled and ready to be installed, the job can be quickly and efficiently completed. With the use of precast walls, the entire construction project can be completed in a matter of days instead of months or years.

Whether you are looking to install a new wall in your backyard or erect a classic wall against the side of your house, the concrete manufacturing process will leave little to the imagination. Concrete can be formed to match nearly any size or shape, and the material is ideal for both interior and exterior walls. No matter the style of your home and the amount of space available, prefabricated walls can be used. For those who are looking to save money while creating a distinctive wall that will stand the test of time, prefabricated concrete walls can be the perfect solution. From wall panels that can be purchased for a single story in a home or a series of walls in a business, to retaining walls for garages and more, prefabricated concrete walls are an affordable and attractive option.

Precast Wall in Hope Island

 

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